Zinc Die-Cast Hinge
What is a Zinc Die-Cast Hinge?
A zinc die-cast hinge is a robust, precision-engineered component crafted through the die-casting process, where molten zinc alloy is injected into molds under high pressure. Known for its strength, lightweight properties, and corrosion resistance, zinc is ideal for hinges used in demanding environments. These hinges offer smooth operation, high load-bearing capacity, and versatility for applications like cabinetry, automotive doors, and industrial enclosures. ANEBON’s zinc die-cast hinges are customizable in size, shape, and finish, ensuring compatibility with diverse designs while maintaining exceptional durability and aesthetic appeal for OEM applications.
Advanced Manufacturing Capabilities
ANEBON’s state-of-the-art facility is equipped with advanced die-casting machines, CNC machining centers, and automated production lines, enabling high-precision manufacturing of zinc die-cast hinges. Our capabilities include complex mold design, high-volume production, and tight tolerance control, ensuring consistent quality. We integrate CAD/CAM software for precise prototyping and employ automated inspection systems to verify dimensions and performance. With scalable production capacity, we handle both small and large orders efficiently, delivering customized solutions to meet global OEM standards. Our expertise in zinc die-casting ensures cost-effective, high-quality hinges tailored to your specifications.
Raw Material Analysis and Composition
Zinc alloys are selected for their superior mechanical properties and cost efficiency. ANEBON uses high-grade zinc alloys, primarily Zamak 3 and Zamak 5, for die-cast hinges, offering excellent strength and corrosion resistance. The table below details the typical composition of our zinc alloys:
|
Element |
Zamak 3 (% Weight) |
Zamak 5 (% Weight) |
|---|---|---|
|
Zinc |
95.86 |
94.86 |
|
Aluminum |
3.9-4.3 |
3.9-4.3 |
|
Magnesium |
0.025-0.05 |
0.025-0.05 |
|
Copper |
0.1 max |
0.75-1.25 |
|
Iron |
0.1 max |
0.1 max |
Component Applications
Zinc die-cast hinges are widely used across industries due to their durability and versatility. In automotive, they support door and hood mechanisms, ensuring reliable performance. In furniture, they enhance cabinet and wardrobe functionality with smooth operation. Industrial enclosures benefit from their corrosion resistance and strength, ideal for harsh environments. Electronics applications use them for secure, lightweight panel access. ANEBON’s hinges are customizable to meet specific load, size, and environmental requirements, making them a preferred choice for OEMs in automotive, furniture, electronics, and industrial sectors seeking reliable, high-performance components.
Surface Treatment
ANEBON offers a range of surface treatments to enhance the functionality and aesthetics of zinc die-cast hinges. Options include powder coating for durability, electroplating (nickel or chrome) for corrosion resistance, and anodizing for a sleek finish. We also provide polishing for a premium look and passivation to improve environmental resistance. Each treatment is tailored to meet specific application needs, ensuring longevity and visual appeal. Our advanced surface treatment processes comply with international standards, delivering consistent, high-quality finishes that enhance the performance and marketability of your products.
Team Expertise
ANEBON’s team comprises skilled engineers, designers, and quality specialists dedicated to delivering superior zinc die-cast hinges. With extensive experience in die-casting and OEM manufacturing, our professionals excel in custom mold design, precision machining, and quality assurance. We collaborate closely with clients to understand their needs, offering tailored solutions from concept to production. Our team’s expertise in advanced technologies and industry standards ensures innovative, high-quality products that meet global demands. By fostering a culture of continuous improvement, we consistently deliver reliable, cost-effective components for international OEMs.
Quality Assurance
As an ISO9001-certified manufacturer, ANEBON prioritizes quality in every zinc die-cast hinge. Our rigorous quality control includes automated inspections, dimensional verification, and performance testing to ensure compliance with international standards. We use advanced tools like CMM (Coordinate Measuring Machines) and spectrometers to verify material composition and precision. Each production batch undergoes strict quality checks to guarantee consistency and durability. Our commitment to quality minimizes defects, enhances reliability, and ensures customer satisfaction, making ANEBON a trusted partner for OEMs seeking high-performance die-cast components.
Packaging and Logistics
ANEBON ensures safe and efficient delivery of zinc die-cast hinges through optimized packaging and logistics. We use durable, eco-friendly packaging materials to protect components during transit, minimizing damage risks. Our logistics team coordinates global shipping, offering flexible solutions tailored to your timeline and location. With established partnerships with reliable carriers, we ensure timely delivery and cost efficiency. Real-time tracking and dedicated support streamline the supply chain, providing transparency and reliability. ANEBON’s packaging and logistics expertise ensures your hinges arrive in perfect condition, ready for integration into your products.
Related Questions and Answers
What industries use zinc die-cast hinges?
Our hinges serve automotive, furniture, electronics, and industrial sectors, offering durability and customization.
Can you customize hinge designs?
Yes, ANEBON provides tailored designs to meet specific size, load, and aesthetic requirements.
What surface treatments are available?
We offer powder coating, electroplating, anodizing, polishing, and passivation for enhanced durability and aesthetics.
How do you ensure quality?
Our ISO9001-certified process includes automated inspections and material testing for consistent quality.
What are your lead times?
Lead times vary by order size, typically 2-4 weeks, with expedited options available for urgent needs.
Other Products
ANEBON offers a wide range of die-cast products beyond hinges, including automotive components like brackets and housings, electronic enclosures, and furniture fittings. Our precision die-casting capabilities ensure high-quality, custom solutions for diverse applications. We specialize in zinc and aluminum die-casting, delivering components with excellent strength, precision, and corrosion resistance. Whether you need complex geometries or high-volume production, ANEBON’s expertise and advanced facilities provide reliable OEM solutions tailored to your industry’s needs, ensuring performance and cost efficiency.
