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How To Roll Sheet Metal Edges

Content Menu ● Basics of Edge Rolling ● Common Techniques for Rolling Edges ● Equipment Overview ● Process Steps in Detail ● Troubleshooting Issues ● Advanced Tips and Practices ● Conclusion   Sharp edges on sheet metal parts cause problems in the shop and out in the field. They cut hands d... Read More

CNC Machining Carbide vs. High-Speed Steel Choosing the Right Tool Material for Your Job

Content Menu ● Introduction ● Basics of High-Speed Steel Tools ● Basics of Cemented Carbide Tools ● Direct Property Comparisons ● Behavior Across Workpiece Materials ● Economic Factors and Durability ● Scenarios Favoring High-Speed Steel ● Scenarios Favoring Carbide ● Practical Advice for Better... Read More

Die Casting Gate Placement Decoded: Why Location Determines Part Density and Production Yield

Content Menu ● Introduction to Gate Placement in Die Casting ● Fundamentals of Flow Dynamics and Gate Location ● Gate Placement Strategies for Maximizing Part Density ● Enhancing Production Yield Through Intelligent Gate Placement ● Case Studies and Practical Examples ● Advanced Considerations: ... Read More

What Tool Cuts Sheet Metal

Content Menu ● Introduction to Sheet Metal Cutting in Manufacturing Engineering ● Mechanical Shearing: Reliable for Straight Cuts ● Laser Cutting: High Precision for Complex Shapes ● Plasma Cutting: Fast Rough Cuts on Thick Material ● Waterjet Cutting: Cold Processing for Sensitive Materials ● E... Read More

CNC Machining Stainless Steel Challenges: Work Hardening, Tool Wear, and Surface Finish Solutions

Content Menu ● Introduction ● Work Hardening Behavior in Stainless Steel Machining ● Tool Wear Patterns When Machining Stainless ● Surface Finish Issues and Improvements ● Additional Methods and Shop Practices ● Conclusion   Introduction Stainless steel parts show up everywhere in manufactu... Read More

Die Casting Wall Thickness and Draft Angle Strategy The Hidden Keys to Fast Ejection and Zero Defects

Content Menu ● Introduction ● Wall Thickness Basics in Die Casting ● Draft Angles for Reliable Ejection ● How Thickness and Draft Work Together ● Defects Tied to These Choices ● Practical Tips and Cases ● Conclusion   Introduction Wall thickness and draft angles often get overlooked when en... Read More

What Are The Two Types Of Sheet Metal Screws

Content Menu ● Introduction to Sheet Metal Screws in Manufacturing ● Thread-Forming Sheet Metal Screws ● Thread-Cutting Sheet Metal Screws ● Key Differences and Selection Guidelines ● Design and Installation Practices ● Industry Applications ● Conclusion   Introduction to Sheet Metal Screws... Read More

Optimization of machining process for raceway surface of outer ring of double row self-aligning roller bearing

This paper focuses on the machining of the outer ring raceway surface of a double-row self-aligning roller bearing after heat treatment, specifically addressing the issue of tool vibration when the turning tool tip passes over the oil holes. The machining process of the outer ring raceway surface... Read More

Minimizing Scrap Rates by Controlling Thermal-Mechanical Stresses in Titanium Machining

Although titanium alloys are strong, they can be challenging to process. This is especially true for thin plate components, as cutting can easily cause stress deformation, leading to inaccurate dimensions. This poses a significant challenge for many manufacturers. However, there is a solution: em... Read More

Process Enhancement Strategies for Large-Diameter Centerless Machining

This paper explains the operating principle of a large-scale centerless steel peeling machine and examines how the coaxiality of its components affects machining quality. Based on the machine’s design and production practices, it presents methods for detecting and adjusting the coaxiality o... Read More

CNC Machining Chip Control Mastery How Better Evacuation Eliminates Surface Defects

Content Menu ● Introduction ● Chip Formation Basics and Links to Surface Issues ● Typical Defects from Inadequate Evacuation ● Tool Geometry and Breakers as Primary Tools ● Coolant Approaches for Effective Flow ● Parameter and Path Adjustments ● Further Methods and Examples ● Conclusion Introduc... Read More

Die Casting Heat Treatment Unlocked T6 vs T5 Strategies for Maximum Strength and Ductility

Content Menu ● Introduction to Heat Treatment in Die Casting ● Understanding T5 Heat Treatment ● The Power of T6 Heat Treatment ● Comparing Mechanical Properties: Real Data and Examples ● Strategies for Choosing T5 or T6 ● Challenges and Solutions in Die Casting Heat Treatment ● Detailed Conclus... Read More
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