Another “lighthouse factory” in China! ! !
In 2021, the World Economic Forum (WEF) officially released a new list of “lighthouse factories” in the global manufacturing sector. Sany Heavy Industry’s Beijing pile machine factory was successfully selected, becoming the first certified “lighthouse factory” in the global heavy industry industry.
The world’s first!
Representing China’s manufacturing strength in the heavy industry
Lighthouse Factory, known as “the most advanced factory in the world”, is a demonstrator of “digital manufacturing” and “globalization 4.0″ jointly selected by the Davos World Economic Forum and McKinsey & Company, representing the intelligence in today’s global manufacturing field Manufacturing and digitization at the highest level.
According to the official description of the Global Lighthouse Network, the Lighthouse Network is a community organization that produces factories and other facilities and is a world leader in the adoption and integration of cutting-edge technologies from the Fourth Industrial Revolution (4IR). The individual “lighthouse factories” that make up the lighthouse network refer to the leading companies that have achieved remarkable results in the application and integration of cutting-edge technologies in the fourth industrial revolution and can be regarded as a global model.
Since the start of the project selection in 2018, 21 factories have been included in this shortlist, and 90 “lighthouse factories” have been certified worldwide. In the global network of “lighthouse factories”, a total of 29 are located in mainland China, distributed in 3C electronics, home appliances, automobiles, steel, new energy and other industries. China is also the country with the most “lighthouse factories”, which once again confirms the strong strength of Chinese manufacturing. The Sany Heavy Industry Beijing pile machine factory is the first world lighthouse factory in the global heavy industry industry, representing the hard core strength of Chinese manufacturing in the heavy industry industry. 4 axis machining
Figure丨World Economic Forum’s high evaluation of Sany Lighthouse Factory
The official website of the World Economic Forum introduces the reason for the selection of Sany pile machine factory: In the face of the ever-changing and increasingly complex needs of the multi-variety and small-batch construction machinery market, Sany uses advanced human-machine collaboration, automation, artificial intelligence and materials. Connected technology, increased labor productivity by 85%, shortened the production cycle from 30 days to 7 days, a reduction of 77%.
Figure 丨 Inside Sany pile machine “Lighthouse Factory”
Regarding this global high-standard certification, Mr. Liang Wengen, chairman of Sany Heavy Industry, said: Beijing pile machine factory has become a lighthouse factory in the world, a new business card of Sany, a milestone in Sany’s digital transformation, and the key to Sany becoming a pioneer in intelligent manufacturing step. 5 axes machining
The industry believes that being awarded the world’s “lighthouse factory” reflects Sany’s outstanding achievements in advanced manufacturing and digital transformation and its “leader” strength, marking that Sany has won the first opportunity in the competition of the fourth industrial revolution.
Piling machinery, the world’s leading!
Figure 丨 Sany pile machine products
Sany Heavy Industry Beijing Pile Machine Factory is located in Nankou Industrial Park, Changping District, Beijing, covering an area of 40,000 square meters. It is the world’s largest pile machine manufacturing base. It is also the world’s largest heavy industry industry with the highest degree of intelligence, the highest per capita output value, and the lowest unit energy consumption. one of the factories.
The rotary drilling rig produced by the Beijing pile machine factory is the ace product of SANY, and it is also the “manufacturing single champion product” certified by the Ministry of Industry and Information Technology. At present, the global market share of Sany rotary drilling rigs has been ranked first for 10 consecutive years, and one out of every three rotary drilling rigs in China is manufactured by Sany. Overseas, it is exported to more than 60 countries and regions such as Russia, Brazil and Thailand, and is highly recognized by global customers.
Flexible and intelligent!
The level of intelligent production has become a global “beacon”
Figure 丨 Flexible assembly island
As heavy equipment, the production mode of pile machinery is a typical discrete manufacturing, with multiple varieties, small batches and complex processes. The bigger challenge is that the workpiece is complex, large, heavy and long. For example, among the 170 kinds of drill pipes, the longest 27 meters and the weight are 8 tons, and the 20 kinds of power heads weigh up to 16 tons.
After automation, digitization and intelligent upgrade, Sany pile machine factory has 8 flexible work centers, 16 intelligent production lines, and 375 fully networked production equipment. Based on the tree-root interconnected industrial Internet platform, the production and manufacturing elements are fully connected, and the entire factory has become a “smart body” that deeply integrates the Internet, big data and artificial intelligence. 5 axis cnc machining
First of all, the Sany pile machine factory has an “intelligent brain” – FCC (factory control center), which is also the core of the intelligent manufacturing of the entire factory. Through FCC, orders can be quickly decomposed to each flexible production line, each work island, each equipment, and each worker, realizing the whole process data-driven from order to delivery. Along the data flow, the product can “understand” the entire process and details of how it was manufactured.
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