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Effective Techniques for Burr Removal in Manufacturing

Burrs are a common issue in metal processing. Regardless of the precision equipment used, burrs will form on the final product. They are excess metal remnants created on the edges of the processed material due to plastic deformation, especially in materials with good ductility or toughness.  ... Read More

Understanding the Process of Aluminum Surface Treatment

Surface treatment involves using mechanical and chemical methods to create a protective layer on a product’s surface, which serves to safeguard the body. This process allows the product to reach a stable state in nature, enhances its corrosion resistance, and improves its aesthetic appeal, ... Read More

Revolutionizing Manufacturing: High Gloss Seamless Injection Molding

The key aspect of high-gloss injection molding is the mold temperature control system. Unlike general injection molding, the main difference lies in the control of mold temperature rather than the requirements for injection molding machines. The mold temperature control system for high-gloss inje... Read More

Exploring the Multifaceted Approaches to CNC Mirror Machining

How many types of mirror machining are there in CNC machining and in the field of practical application? Turning: This process involves rotating a workpiece on a lathe while a cutting tool removes material to create a cylindrical shape. It is commonly used for creating cylindrical components such... Read More

Surface Roughness and Tolerance Class: Navigating the Critical Relationship in Quality Control

Surface roughness is an important technical index that reflects the microgeometric errors of a part’s surface and is a key factor in assessing surface quality. The selection of surface roughness is directly linked to a product’s quality, service life, and production cost. There are th... Read More

Understanding the Applications of Quenching, Tempering, Normalizing, and Annealing

1. Quenching 1. What is quenching?Quenching is a heat treatment process used for steel. In this process, the steel is heated to a temperature above the critical temperature Ac3 (for hypereutectoid steel) or Ac1 (for hypereutectoid steel). It is then kept at this temperature for a period of time t... Read More

Machine Tool Mastery: A Key Requirement for Mechanical Engineers

A proficient mechanical process engineer must be skilled in processing equipment application and possess comprehensive knowledge of the machinery industry. A practical mechanical process engineer possesses a thorough understanding of various types of processing equipment, their applications, stru... Read More

Cutting Knife Installation and Processing: Essential Considerations for Precision Machining

Vickers hardness HV (mainly for surface hardness measurement)Use a diamond square cone indenter with a maximum load of 120 kg and a top angle of 136° to press into the material’s surface and measure the diagonal length of the indentation. This method is suitable for assessing the hardness o... Read More

Application of Measuring Instruments in Mechanical Manufacturing Facilities

1、 Classification of measuring instruments A measuring instrument is a fixed-form device used to reproduce or provide one or more known values. Measuring tools can be classified into the following categories based on their usage: Single-value measuring tool: A tool that reflects only a single va... Read More

Completion of CNC Machine Tools Installation and Commissioning Process

1.1 Installation of CNC machine tool body 1. Prior to the arrival of the CNC machine tool, the user needs to prepare the installation according to the machine tool foundation drawing provided by the manufacturer. Reserved holes should be made at the location where the anchor bolts will be install... Read More

The Processes Involved in CNC Machining Center Operation

In mold factories, CNC machining centers are primarily used to process important mold components such as mold cores, inserts, and copper pins. The quality of the mold core and inserts directly affects the quality of the molded part. Similarly, the quality of copper processing directly affects the... Read More

Skill Development Mandated for CNC Lathe Machinists

Programming skills 1. Processing order of parts: Drill before flattening to prevent shrinkage during drilling. Perform rough turning before fine turning to ensure part accuracy. Process large tolerance areas before small tolerance areas to avoid scratching the smaller areas and prevent part defor... Read More
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